Sanitary Barrier Washer-extractor Pharmaceutical Factory Sanitary Barrier Washing Machine
Product Description
Our Sanitary Barrier Washer-Extractor is engineered for uncompromising contamination control in pharmaceutical and biotech processing. This GMP-aligned machine features a sealed, pass-through design with an interlocked barrier to strictly separate unclean and clean zones, preventing cross-contamination. Constructed with 316L stainless steel, electropolished welds, and CIP (Clean-in-Place) systems, it ensures the highest level of hygiene for washing critical items like gowning apparel and parts containers. Validated cycles provide full traceability and compliance with stringent regulatory requirements, making it a cornerstone of your contamination control strategy.
Product Specifications
|
BW-300E |
BW-500E |
BW-1000E |
| Rated Capacity(kg) |
30 |
50 |
100 |
| Drum Dimension(mm) |
Φ800*600 |
Φ980*675 |
Φ1200*900 |
| Drum Volume(L) |
301 |
508 |
1017 |
| Drum Speed(r/min) |
The speed of laundry, uniform distribution, middle stripping and high stripping shall be set by the frequency converter as required. |
The speed of laundry, uniform distribution, middle stripping and high stripping shall be set by the frequency converter as required. |
The speed of laundry, uniform distribution, middle stripping and high stripping shall be set by the frequency converter as required. |
| Heating Type(Steam or Electric)(kw) |
24(electric) |
Steam or Electric |
48(electric) |
| Power Supply(V/Hz) |
380V/220V/50Hz |
380V/220V/50Hz |
380V/220V/50Hz |
| Main Motor Power(kw) |
4 |
5.5 |
7.5 |
| Frequency Power(kw) |
5.5 |
7.5 |
11 |
| Cold and hot water interface(lnch) |
G1/2 |
40 |
2 |
| Steam interface |
6 |
25 |
1 |
| Drainage interface |
3 |
89 |
3 |
| Air Pressure(Mpa) |
0.4-0.6 |
0.4-0.6 |
0.4-0.6 |
| Consumes of Water(kg) |
1000 |
500 |
1000 |
| Consumes of Electric(kw/h) |
1.5 |
12 |
|
| Dimension WxDxH(mm) |
1380x1380x1800 |
1600x1600x1900 |
1860x1860x2150 |
| N.W.(kg) |
1500 |
2000 |
3250 |
| Controller |
Bump: touch screen system |
Bump: touch screen system |
Bump: touch screen system |
Advantage
-
Uncompromising Contamination Control
Absolute Barrier Separation: Features a mechanically interlocked, pass-through design that physically and aerodynamically separates soiled and clean areas, eliminating the risk of cross-contamination.
-
Validated Compliance & Traceability
GMP & EN 14065 Alignment: Engineered to meet and exceed stringent global standards, including Good Manufacturing Practice (GMP) principles and EN 14065 (RABC). Provides full-cycle data logging for irrefutable audit trails.
-
Superior Hygienic Design & Construction
Pharmaceutical-Grade Materials: Constructed with AISI 316L stainless steel for superior corrosion resistance. Features electropolished, coved welds, crevice-free surfaces, and Clean-in-Place (CIP) systems to prevent biofilm formation and facilitate effortless cleaning.
-
Automated & Precise Process Control
Recipe-Driven Programming: Ensures consistent, repeatable results with programmable cycles for various load types. Integrated precision dosing systems automatically inject exact amounts of detergents and neutralizers.
-
Advanced Thermal Disinfection
Scientifically Validated Cycles: Guarantees microbial kill rates through precisely controlled high-temperature rinse phases, providing a chemical-independent method of disinfection.
-
Operational Efficiency & Sustainability
Resource & Cost Optimization: Incorporates advanced water recycling and heat recovery systems, significantly reducing water and energy consumption per kilogram of laundry, which lowers the total cost of ownership.
-
Ergonomic & Safe Operation
Enhanced User Safety: Designed with operator safety in mind, featuring ergonomic loading/unloading heights, sealed doors to contain aerosols, and intuitive control interfaces to minimize human error.
-
Robust Service & Lifecycle Support
Global Technical Support: Backed by a responsive, global network of specialized technicians and comprehensive service agreements to ensure maximum uptime and long-term asset performance.
Frequently Asked Questions
Q1: What makes a Sanitary Barrier Washer-extractor "sanitary" compared to a standard barrier washer?
A: The "sanitary" designation comes from features that exceed standard barrier washers: fully electropolished 316L stainless steel interiors, crevice-free construction, Clean-in-Place (CIP) systems for internal drum cleaning, and compliance with strict pharmaceutical GMP standards. This prevents microbial harborage and ensures the machine itself can be thoroughly sanitized.
Q2: How does the Sanitary Barrier Washer-extractor validate its cleaning and disinfection cycles for regulatory audits?
A: Our machine is equipped with a data logging system that validates key parameters per cycle, including temperature, pressure, chemical concentration, and contact time. This provides documented evidence for compliance with FDA, EMA, and other regulatory body audits, supporting your validation protocols (IQ/OQ/PQ).
Q3: What specific Clean-in-Place (CIP) features are included to maintain the machine's hygiene?
A: The integrated CIP system automatically circulates cleaning and sanitizing agents through the drum, plumbing, and sump at programmed intervals. This eliminates the need for manual cleaning of internal parts, ensuring consistent decontamination of the machine itself and reducing operator intervention.
Q4: Can the Sanitary Barrier Washer-extractor handle different types of pharmaceutical loads, like glassware components and sterile gowning simultaneously?
A: No, and it shouldn't. For critical pharmaceutical processing, cross-contamination between item types is a risk. We recommend dedicated, validated cycles for different load types (e.g., one for sterile gowning, another for parts containers) to ensure the integrity of each cleaning process.
Q5: What are the critical utilities and facility requirements for installing this equipment in a new cleanroom?
A: Key requirements include: USP Purified Water (WFI may be required), clean steam, pharmaceutical-grade drain vents, and adequate electrical supply. The machine is designed for integration into a classified cleanroom environment, and our team provides detailed Utility Requirement Documents (URDs) to guide faultless installation.
Q6: How does your Sanitary Barrier Washer-extractor ensure data integrity, a critical aspect for pharmaceutical applications?
A: The control system features role-based access control, audit trails, and electronic data export in compliance with 21 CFR Part 11. All cycle parameters are securely recorded and cannot be manually altered, ensuring full data integrity for your batch records.
Q7: What is the typical lifecycle and long-term cost of ownership for this capital equipment?
A: With proper maintenance, a lifecycle of 15+ years is standard. The long-term cost of ownership is optimized through high efficiency (reducing water and energy costs), durable construction that minimizes repairs, and service contracts designed to ensure maximum uptime and protect your investment.
Packaging and Shipping
|
Middle East |
Africa |
European And Amercian Area |
Asia |
| Products |
Sea Transport (Door to Door) |
Deliver Time(Cheaper) |
|
15-22 Days |
25-40 Days |
15-35 Days |
6-14 Days |
| Spare parts |
Express(Door to Door) |
Deliver Time(Fastest) |
| DHL |
4 Days |
5-6 Days |
3-4 Days |
2 Days |
| FedEx |
5 Days |
6 Days |
4-5 Days |
3-4 Days |
| UPS |
6 Days |
6 Days |
6-7 Days |
5-6 Days |
| TNT |
6-7 Days |
6-7 Days |
5-6 Days |
4-6 Days |
| Air Transport |
Deliver Time(Fastest) |
|
4-5 Days |
5-8 Days |
4-6 Days |
1-3 Days |
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